The dome light in the Spark EV is an incandescent bulb #T10 type. I replaced it with a 12-LED panel similar to this:
The festoon fits where the original incandescent bulb sat. But then, I'd need a way to mount the LED panel. So, after some thought, I came up with a way to wedge some foam packing material between the LED panel and the light housing:
The LED panel has double-sided tape on the back; the foam blocks stick to that and then the two foam blocks just wedge into the cavities in the lamp housing on either side of the the festoon mount:
Replace the lens, and done!
Tools and materials:
Sunday, March 27, 2016
Saturday, March 26, 2016
Nice rack...
I have a bicycle and a kayak but no way to carry either with my Spark EV. Nobody makes a tow hitch for it. The gas Sparks have an optional roof rail system where you can just buy the crossbars, but that option in not offered on the Spark EV.
There is one story I've read where a Spark EV owner took his car to a Chevy dealer to have the roof rails installed. The service center didn't do their homework on this install, and forgot to research it enough to find that there were plates that had to be welded on the inside of the roof before bolting the rails to the roof; otherwise, the roof will buckle...which, of course, it did. So, the dealership had to take the car to a bodyshop, have the plates welded-in, repair/repaint the roof, then install the rails.
The owner was happy with the roof rails, but it was a giant hassle.
So, I found a fellow Spark owner on this forum who was selling his Rhino Rack Vortex 2500 RS Black 2 Bar Roof Rack for a good price. Shipped it to my home in Decatur, Ga. from Knoxville, Tn.
Didn't take too long to install, but I spent about 3 hours on a weekend afternoon measuring, checking, measuring, checking, watching the install video, reading the installation instructions online, measuring, checking, measuring, checking...
I'll leave it mounted for a while to gather data and mark its mounting locations, then I'll remove and store it until needed.
Still hoping somebody will make a tow hitch for this little beast...
*Update 11-15-16: I found this bike rack at etrailer.com for a good price. Easy install. Tested it out over a long November weekend EV road trip into Nantahala National Forest:
Below: started the trip by visiting my buddy Matt; after I bought my car, the seller told me that he may have a couple more units. Two of my fellow EV Club of the South members saw my subsequent FaceBook post, and suddenly Georgia had two more identical Spark EVs!
Below: I snapped a couple of comparison shots of our cars...just for comparison... 😎😎
Below: stopped for a L2 charge at Tail of the Dragon. Chilly but beautiful fall day in the forest...
Below: shots of the bike rack installed:
And one last shot of Matt's and my cars. 😈 They look devilishly fabulous!!
There is one story I've read where a Spark EV owner took his car to a Chevy dealer to have the roof rails installed. The service center didn't do their homework on this install, and forgot to research it enough to find that there were plates that had to be welded on the inside of the roof before bolting the rails to the roof; otherwise, the roof will buckle...which, of course, it did. So, the dealership had to take the car to a bodyshop, have the plates welded-in, repair/repaint the roof, then install the rails.
The owner was happy with the roof rails, but it was a giant hassle.
So, I found a fellow Spark owner on this forum who was selling his Rhino Rack Vortex 2500 RS Black 2 Bar Roof Rack for a good price. Shipped it to my home in Decatur, Ga. from Knoxville, Tn.
Didn't take too long to install, but I spent about 3 hours on a weekend afternoon measuring, checking, measuring, checking, watching the install video, reading the installation instructions online, measuring, checking, measuring, checking...
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Rough fit of front bar. This was my first attempt, and I read the wrong measurement, so it's too far back. |
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All done! |
Now I can carry my yak or my bike...after I get the necessary mounting hardware.
It is noisy with the sunroof fully open, not so bad with the sunroof in vent position, and not so bad with the sunroof closed. My plan is to mount it when I need it. It will cut the range down somewhat, but I'm not too concerned with that due to the continued proliferation of DC fast charge stations in Ga.
I'll leave it mounted for a while to gather data and mark its mounting locations, then I'll remove and store it until needed.
Still hoping somebody will make a tow hitch for this little beast...
*Update 11-15-16: I found this bike rack at etrailer.com for a good price. Easy install. Tested it out over a long November weekend EV road trip into Nantahala National Forest:
Below: started the trip by visiting my buddy Matt; after I bought my car, the seller told me that he may have a couple more units. Two of my fellow EV Club of the South members saw my subsequent FaceBook post, and suddenly Georgia had two more identical Spark EVs!
Below: I snapped a couple of comparison shots of our cars...just for comparison... 😎😎
Below: stopped for a L2 charge at Tail of the Dragon. Chilly but beautiful fall day in the forest...
Below: shots of the bike rack installed:
And one last shot of Matt's and my cars. 😈 They look devilishly fabulous!!
Tuesday, March 15, 2016
The Unintentional Consequence...
Saturday March 12 I decided that I would check out a new DC fast charge station in LaGrange, Ga.
Located in a Chic-Fil-A parking lot 97.4 miles to the south from my house. The Spark EV would need to be charged at least once on the way southwest on I-85, and prolly the same for the return trip.
I planned initially to stop-in at Kia Atlanta South, where a DC fast charge resides, on both routes; however, they close at 7pm and are closed on Sundays, so I could only use them once if I got a late start...and I got a late start.
It was after 5pm when I left my driveway. I'm in no rush, and was looking forward to seeing a part of Georgia I have not yet seen. I view this trip as a test run to the southwest; I've been to the Little White House in Warm Springs, Ga., many years ago, on a motorbike adventure. That's only a few miles to the southeast of LaGrange. I plan to revisit that area in the future, especially FD Roosevelt State Park.
I decided to travel the route that would take me past Kia Atlanta South, even though I would prolly not make it to that site in time to use the DC fast charge station. Nearby, there is a Mitsubishi dealership with a L2 charging station, so I checked it out and found it to be functioning, even though I didn't use it. I didn't make it to Kia on time, so my next stop would be a L2 charging station further south, prolly at Eaton Industries in Peachtree City.
Stopped there for about 30 minutes, charged at 3kW. Place was deserted. Peed behind a bush.
Made it to Chic-Fil-A with 15 mi range remaining and...both charging spots are ICED:
I always try to make a Plugshare comment wherever I charge, so here's the text of my comment from that charging episode:
So, I crashed at Lafayette Garden Inn across the street. Clean, not too expensive ($66 incl. tax), and I got to charge up my car for free.
Here's what I didn't include in my Plugshare comment: "So, there I was, minding my own goddamn business…
Located in a Chic-Fil-A parking lot 97.4 miles to the south from my house. The Spark EV would need to be charged at least once on the way southwest on I-85, and prolly the same for the return trip.
I planned initially to stop-in at Kia Atlanta South, where a DC fast charge resides, on both routes; however, they close at 7pm and are closed on Sundays, so I could only use them once if I got a late start...and I got a late start.
It was after 5pm when I left my driveway. I'm in no rush, and was looking forward to seeing a part of Georgia I have not yet seen. I view this trip as a test run to the southwest; I've been to the Little White House in Warm Springs, Ga., many years ago, on a motorbike adventure. That's only a few miles to the southeast of LaGrange. I plan to revisit that area in the future, especially FD Roosevelt State Park.
I decided to travel the route that would take me past Kia Atlanta South, even though I would prolly not make it to that site in time to use the DC fast charge station. Nearby, there is a Mitsubishi dealership with a L2 charging station, so I checked it out and found it to be functioning, even though I didn't use it. I didn't make it to Kia on time, so my next stop would be a L2 charging station further south, prolly at Eaton Industries in Peachtree City.
Stopped there for about 30 minutes, charged at 3kW. Place was deserted. Peed behind a bush.
Made it to Chic-Fil-A with 15 mi range remaining and...both charging spots are ICED:
I always try to make a Plugshare comment wherever I charge, so here's the text of my comment from that charging episode:
"Error 56; error 91. Suspended. Fault. No port available. These are just the ones I can remember off the top of my head. When I arrived at the charging station, both charging spaces were ICED. One of the offending vehicles was a Chic-Fil-A catering van. I enquired within and management kindly sent out a nice young man to move the van. After about ten minutes of being unable to move the van, he called for help from his smartphone. One of his colleagues appeared, a nice young lady, and five minutes later van no move. I thought I would offer to help, so I wandered over to the driver's side where the young girl was struggling with the controls. She said she was having trouble getting it to move...all the dash lights were lit...and here's where being an EV driver for the last 4 years paid dividends. We're so accustomed to the silence of the EV...we forget that the car makes no noise when it's running. And this big-assed van was making no noise, soooo...I had to do it. I had to ask. "Is it on?" The girl stared at me for a brief second, pivoted in the seat and turned the key. Van cranked right up like nobody's business...problem solved. Right? Nope. That's when I was introduced to the multitude of error messages these charging stations can display. It was as if it couldn't make up its tiny little mind which error message was the appropriate one, so it decided to display all of them, one at a time. 😀 Yay! There are no CCS charging stations nearby, and my range remaining was 15 miles, soooo...Lafayette Garden Inn across the street has RV/boat hookups in their parking lot. 120V/20A. Gratis. And 10% off breakfast at IHOP next door! Battery should be nearly full by 10AM. Trouble ticket opened with Chargepoint. So this charging station, I have it on good authority, is...wait for it...non-functional. Nite nite."
So, I crashed at Lafayette Garden Inn across the street. Clean, not too expensive ($66 incl. tax), and I got to charge up my car for free.
Here's what I didn't include in my Plugshare comment: "So, there I was, minding my own goddamn business…
I first went next door to Burger King for a Whopper meal and to use their WiFi. Needed to do some scouting for alternatives for the evening. Not much in the way of charging stations in the area; a Nissan dealer 3.8 miles away (L2) That’s about it. L2 charging, at this depleted state of my battery, would require about 5 hrs of charging to make the 40 mi north to a Kroger, where more L2 charging stations reside, where I’d spend another 5 hrs charging to get enough juice to make it home. It would be well past sunrise by then.
Fat chance I’m spending the night in the goddamned car. So, I’m eyeing the hotels nearby…like, less than .5 mi away. There are at least 4 from which to choose, none more than $75/night. Most times, I can find an electrical outlet on the hotel grounds to use to charge the car. No worries. So, I walk back across the BK parking lot to my car at Chic-Fil-A.
Whilst I’m trying to charge the car at the DC fast charge station, I'm on the phone with Brian of ChargePoint, the company that maintains the charging station and with whom I have an account.
Whilst I’m standing there with the phone held up to my hear, a late model SUV pulls through the parking lot as if it was exiting the drive through lane. I only noticed it because it slowed down as it passed me. The three occupants, all young high-school age boys, were checking us out.
Then that same SUV comes slowly back around the Chic-Fil-A and parks two spaces down from me. The driver hops out, walks right up to charging station, grabs the CHAdeMO connector and tries to plug it in to the nose of the Toyota Camry parked next to my car. Of course, he’s just goofing around, so I pretty much ignore him and his buddies.
They have their fun and leave, and I continue talking with Brian. A moment later, same SUV pulls up; this time, the back seat occupant hops out. Same routine. This kid is short, maybe 5 foot nothing, wiry and wearing a high school wrestling t-shirt. He also grabs the CHAdeMO connector and also tries to plugin the Camry...so, I engage him:
Me: Hey, what’s up.
Kid: Hey. (His buddies are in the SUV, laughing.)
Kid: (He’s holding the CHAdeMO connector). How does this thing work?
Me: (Looking at him funny) It’s just electricity...
Kid: Oh…
Kid: Where’s this thing plug in?
Me: My car’s port is on the side; some are in the nose.
Me: Say, what weight class you wrestle in?
Kid: (his eyes light up, big smile, lots of braces on teeth) One thirty five! I got (unintelligible) in state! (Big grin).
Me: Outstanding!
Kid: Yes, sir!
He decides that this has gone on long enough, replaces the CHAdeMO connector, and bids me a "good night, sir”.
Ya think it’s over, eh? Not hardly...
I never get the car to charge, and I’ve got 15 mi range remaining. Not much maneuvering room. So I head across the street to the Super 8. I usually will troll the parking lot of hotels looking for electrical outlets before I commit; this one had 6 RV/Boat hookups on 6 light poles. Outstanding. Except they weren’t at the Super 8; they were property of the Lafayette Garden Inn.
No biggie. Same price. $66 for the night including tax. In fact, I stood in the lobby at the check-in desk and booked my room on Hotels.com whilst the clerk waited. Ha.
Car charged overnight to about 75% full by 11AM.
Parked the car where I could see it from my room. A pickup truck with boat/trailer had the boat plugged-in, too:
Set the car to draw 12A; checked it a couple of times before retiring for the evening. Cables were not warm. No danger of tripping the breaker.
10AM the next morning, I hop out of bed ready for the day. I've not thought this trip through very well, though. I have no clean clothes (read: undies), no toiletries (read: toothbrush/floss), no way to charge my phone (no wallwart). However, I washed out my undies last night and used my shoes as paperweights to anchor said undies over the vent on the ubiquitous HVAC unit. Turn the fan on "low" overnight and presto!, dry, clean undershorts in the AM. Usually, these cheap hotels have CRT televisions (check), microwaves (check), and coffee makers (check). Made some decaf last night, but decided to skip the morning joe, and instead took a quick shower, dressed and headed for IHOP.
Settled-in at IHOP with my 2-egg breakfast. I've brought both smartphones with me: my iPhone which is my "daily driver" but with a nearly dead battery, and my Moto G, which I keep in the car to use for satnav (BringGo). Its battery is nearly full, and I had some reconnoitering to do before heading north, so during breakfast I used the Moto G for that purpose...mostly Plugshare surfing.
During breakfast, I've got my nose in my food and Plugshare, paying little attention to anything else. Something hits the back of the seat of my booth near my left shoulder, impacting once on the seatback (boink), once on the seat bottom (boink) and then landing on the carpet by the booth. I watched it hit on the second bounce, but did not see its initial trajectory, so I was not sure of its origin. However, the reactions of the three patrons in the booth next to mine made it clear they probably knew that answer. A bearded white man and two black women, looked to be in their 20's, were already seated when I arrived. I'm pretty sure they were fucking with me, especially the dude, although for what reason, I wasn't sure.
Perhaps they're related to my three new high-school aged friends from last night...?
A moment later, my waitress appears, and I show her the thing on the carpet and tell her what had happened. I said "I don't know what that is", and she answers, "It's a lemon seed". I say, "Hmmm, I wonder where it could have come from...", and she says, "Well, I don't know...", and we both look at the table of my fellow patrons in the booth next door. As if on cue, they gather their things and start to get up out of the booth, and as they do so, I notice that they had lemon slices in their water glasses, so I exclaim, loudly enough for all the other patrons in the place to hear, whilst pointing at my three new friends, "Oh, you mean that lemon seed might have come from somewhere like the lemons those guys had in their water???!!!" Their exit picked up speed as I said those words, so I saw the opportunity to add "Well, maybe they could buy my breakfast!" as they sped out the door.
I gave my waitress got a nice tip. :)"
The return trip was even more interesting. Since I know I can make it back home...eventually...and since I've got nothing else to do but kill time on this nice Sunday in early March, I decide to visit a Nissan dealer 3.9 mi away, where a L2 charging station resides (and a CHAdeMO). I'm not completely sure the dealership allows access after hours...the Plugshare entry has a comment that mentions that they charged on a weekend when the place was closed...so I decide to roll the dice.
On the way there, I stop in at a Mitsubishi dealership because I noticed that they have a 2012 iMiEV in their used car lot. Sure enough, they have a L2 charging station, but it is showing an error idiot icon in the form of a wrench, and the instructions on the station include explanations for the different icons. The wrench means "system must be serviced; do not attempt to use". Okay. I'll contact them to see if they'd allow it to be included in the Plugshare database.
The Nissan dealership is closed, but access to its lone L2 charging station is not blocked, so I pull around the back of the shop and plug-in. 40 min later, I decide that's enough.
Do I head home? Nope. There's a DC fast charge station at the Georgia Visitor's Center at West Point, Ga., about 20 mi to the south on I-85. I've used it once, but it has been unavailable due to construction on the Visitor's Center, which will be closed until sometime later in March. The DOT website says that it will be "closed for 110 days beginning 12/07/15", and it's not been 100 days quite yet, but...what the hell, let's go see.
The charging station, according to Andrew at Greenlots, is still powered on...but no one has used it since my i3 driving buddy Shaun used it 12/13/15. The Visitor's Center is on the northbound side, so you have to cross the border into Al, circle back to I-85N, to access it.
So, I do just that. And the barricades blocking the entrance leave plenty of room for an 18 wheeler to pass by, so I dart past them quickly hoping nobody sees me and park at the charging station. The screen shows that its still powered-up, so I plug-in and, sure enough, it's working. 38 kW, but hey, I'm not complaining. I do a "range charge", then head north but not before messaging Shaun that the unit is still functioning:
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I can neither confirm nor deny that I was here... |
Next stop, Kroger in Newnan, where there are 2 Blinks. Hate the Blinks! Hate 'em, I do! Sure enough, one of the Blinks is on the blink, and the other is taken by a chocolate brown 2016 Leaf. I wait for a few minutes and call Blink; they're no help but they promise to put up a service call. The family of the Leaf shows up, and the dad and I chat and I give him our EVCoTS business card. They leave, I plug-in for about 90 minutes, get enough juice to make it to Agnes Scott's DC fast charge station in Decatur, where I charge for about 30 min and take a nap in the car. It's a beautiful March day in Georgia...
Home again around 5pm.
Monday, February 22, 2016
Euro Taillight Upgrade
The Quest for Amber...
The North American (NA) spec taillights on the Spark have three lights arranged vertically. The top light is a 7443 running/brake light. The middle light is a 7443 running/brake/turn signal. The bottom light is the reverse light. The top two lights are red:
The rest of the planet seems to get amber turn signals:
I found a set of taillight lenses from Korea via eBay:
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They're play and plug! :) |
They were expensive (<$255/pr). When they arrived, I noticed that they came with wiring harnesses and bulbs. However, the mounting holes for the sockets were not the same as the NA version; they were bigger. Further, the plug on the harness that would mate with the car's wiring harness was different. Total mismatch (no pix of the wiring harnesses...forgot to take them!):
I sent those lenses back to Korea.
I kept searching and found that the European Sparks had amber turn signals; they were also much cheaper on eBay.uk, so I ordered a set...one from UK and one from Germany:
These lenses had the large holes, too! No wiring harnesses were included. Rats!
Hmmm. Well, I had to think about this for a day or two. I wanted to keep the lenses, but how to mate the NA wiring harness with the Euro lenses?
I did not want to cut any wires on my Spark EV so I came up with a solution (perhaps a temporary one since I ordered a couple of used Euro wiring harnesses).
I bought some 3/4" grommets at Home Depot in the electrical dept where the low voltage wire supplies are stashed...:
...removed some material from the ID of the grommet to allow the LED + socket to fit through...:
...and used the grommets to "shrink" the mounting holes so that the NA wiring harness sockets would fit. It's semi-permanent and I can change it back anytime (I also cut two of the grommets into semi-circles to achieve the same effect).
This allowed the NA wiring harnesses to mate with the Euro lenses in a rather inelegant mounting system. They're secure and since they're rubber mounted, shocks and vibration are not a worry.
The morning after I finished this part of the project, as I was waking up, I realized that the lights/sockets were a little less protected from the weather than with the original mounts, since the original mounts were twist-lock types with rubber o-rings to seal out moisture, and the modified mounts are not. I'll address that issue later.
Let's continue...
The top light is a 7443 type, which means that it has two filaments. I replaced the original incandescent with an LED replacement; plug and play.
The middle light is also a 7443 lamp. A 7440 bulb (single filament) will not work because the electrical contacts won't align...well, it won't if it is incandescent. I verified this with a 7440 Sylvania Silver Star incandescent bulb. In fact, it wouldn't even fit in the socket.
I tried a 7440 LED and it worked, but as expected, the flash rate was too high (remember, I am changing the middle light to eliminate the running/brake light so that it is just an amber turn signal).
The flash rate is too high because the LED doesn't offer adequate electrical resistance for the flasher to work correctly. This can be corrected with an inline resistor. I may go that route later, but for now, the turn light will remain incandescent.
In order to use a 7440 bulb in the turn signal position, I broke off one "tang" of a 7443 bulb so that only one filament would light. I had to figure out which filament I wanted to defeat; I temporarily installed the bulb in the socket and fired up the car. Activated the turn signal so that I could watch the light flash, and discovered which tang should be cut:
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Break off this tang... |
Now, only one filament gets current. Repeat for the other lamp.
The reverse LED is also plug and play. Simple.
The used wiring harnesses have not arrived as of this writing; I plan to examine them to see if they can be modified to work with my car's wiring harness. For now, the final product, in stages:
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Et Voila! |
Once I get the wiring harnesses, I'll have a better idea of whether they'll be useful or not. Again, I didn't want to permanently alter the car if possible; hence, the used wiring harnesses. I can cut them to my little heart's content and only be out $15 :). If the Euro wiring harnesses are not compatible, I may buy two NA-spec wiring pigtails and modify them by cutting off the sockets of the Euro pigtails and splicing them into the NA pigtails. Stay with us... :)
*Update 12/06/16: The Euro wiring harnesses were incompatible, so they are useless. I'm sticking with the mod as-is; it seems to be working perfectly.
*Update 12/06/16: The Euro wiring harnesses were incompatible, so they are useless. I'm sticking with the mod as-is; it seems to be working perfectly.
Tuesday, January 19, 2016
Floor Console Makeover
eL Blue Gets Serious...
...about a lot of things. Here's a makeover of the Floor Console:
I needed a way to secure my 7" Galaxy Tab GT-P1000 to the floor console. Its display allows me to see information that the Spark EV does not provide through the DIC; battery data (temp, current, SOC, etc), charger temp/current/voltage/wattage, 12V battery SOC, date, altitude and more. All via Bluetooth connection to a Vgate Bluetooth Scan Tool OBD2 OBDII Scanner for TORQUE APP ANDROID and the Torque Pro app.
I also wanted to mount my iPhone somewhere within arm's reach but not docked in the typical fashion.
I also wanted to mount my iPhone somewhere within arm's reach but not docked in the typical fashion.
First version mount, tablet: I bought a Samsung Galaxy Tab Vehicle Dock. This dock is specific for this tablet, and includes a sliding power connector that allows the dock to charge the tablet whilst docked. Bought it used on Ebay for $15.
...a Wagan EL2537-5 Twin USB and 12-Volt DC Cup Holder Power Adapter:
Side view, rough draft:
The tablet mount blocks the cup holders. Not a worry, they're pretty small and don't hold a refillable water bottle, anyway (and there are cup holders in both front door panels).
Hmmm...
Also, the Wagan cup holder power adapter had to go. It did not anchor the Air Dock very well and exasperated its polar moment...I mean, the Air Dock would flop around a bit and the Wagan cup holder was unstable in the cup holder unless shimmed.
Above: Floor Console without and with Compartment. I cut out the forward wall of the Compartment using my Dremel + cutting wheel.
I made a false floor for the Compartment so that I could mount the Magnadyne unit which would then provide a mounting point for the tablet vehicle dock:
Above: I used an old plastic cutting board to cut out my false floor; the rubber mat from the Compartment made a perfect template. I extended the floor a few inches in order to mount the Magnadyne unit a bit forward.
Below: Trimming it up and mounting the false floor and then the Magnadyne:
Below: Test-fitting the tablet vehicle dock and Air Dock...
Below, more test-fitting:
Above: I notched the tablet vehicle dock with my dremel to accommodate the screws that mount it to the Magnadyne; drilled two holes in the Magnadyne and et vòila, it's mounted!
First test fit:
I found that the false floor was bumping into the metal mounts for the Console inside the car. Some slight trimming of the false floor solved that.
Below: looking at the bottom of the Compartment, here's where I had to trim with the dremel...
Next: The Air Dock/Cobra Flex Mount would rotate on its horizontal axis:
A clamp secures it:
More test-fitting: I discovered that the tablet vehicle dock was too far forward and would bind against the upper console, blocking the power port/USB port. To resolve, I mounted the tablet vehicle dock about 1.5 inches aft. Fits fine, now:
Below: The Console has a rubber mat; I reused it, slightly modified, to add a finishing touch:
Below: What it will look like:
Fitting into the car:
I must have test-fitted it 5 times; each time I found an issue that meant I had to take it out, back to the shop...:
Clip, clip here
Clip, clip there
We give the roughest claws
That certain air of savoir faire
In the merry old land of Oz...
...then back into the car for another test fit. Fortunately, the sun was shining, beautiful blue January sky, temps in the 30s ºF. The sun warmed the cabin of the car, no complaints.
The suction cup never held very well, and the tablet is heavy, so sticking it to the windshield was a non-starter. However, I was given one of these:
Rocketfish Universal GPS Dash Mount. Right. I stuck the tablet vehicle dock to the Rocketfish thingy and wedged the whole contraption into the floor console, just forward of the cup holders. It would almost stay there through all types of street driving...until the suction cup would let go and the tablet + vehicle dock would go flying across the footwell! This usually happened in very cold or very warm temps.
I needed a better solution. I got ambitious over the 2016 MLK holiday and came up with a very secure mounting system for both tablet and iPhone.
For the tablet, I wanted to mount the vehicle dock in the same basic location in the console, perhaps slightly lower/forward of the original position but without the Rocketfish thingy and without using the suction cup. Thinking about this for a very long time, it was obvious that I was going to have to remove the floor console and take it into my shop. So, let's get started.
Followed the repair manual to remove the floor console. It's just three phillips head screws. Hardest part was disconnecting the electrical connectors. They were not difficult to reach; however, I was unfamiliar with the way to disengage the connectors, so I had to crane my neck lying in an awkward position on the floor behind the front seats in order to see the connectors. Took a few minutes, but finally got them unhooked.
Put the console on my work table. Disassembled the old mounting system. Discarded Rocketfish thingy.
What you're looking at above, right, is what's called the "Compartment, Floor Console", according to Chevrolet. It's #2 below:
Best price I could find for it is $29.47. That is my backup plan. If I destroy mine, I can buy a new one. It is secured to the console with three hex head screws.
There are three other pieces of equipment that I had been using: a
Multi-Use Vehicle Charger with Dual USB Ports and Dual 12 Volt Sockets - Magnadyne:
...and an Air Dock 2.0 for the iPhone 5S:
I removed the Air Dock pad and mounted it to a Cobra Flex Mount:
Mating of the two created this:
Hmmm...
Also, the Wagan cup holder power adapter had to go. It did not anchor the Air Dock very well and exasperated its polar moment...I mean, the Air Dock would flop around a bit and the Wagan cup holder was unstable in the cup holder unless shimmed.
I made a false floor for the Compartment so that I could mount the Magnadyne unit which would then provide a mounting point for the tablet vehicle dock:
Below: Trimming it up and mounting the false floor and then the Magnadyne:
First test fit:
I found that the false floor was bumping into the metal mounts for the Console inside the car. Some slight trimming of the false floor solved that.
Below: looking at the bottom of the Compartment, here's where I had to trim with the dremel...
More test-fitting: I discovered that the tablet vehicle dock was too far forward and would bind against the upper console, blocking the power port/USB port. To resolve, I mounted the tablet vehicle dock about 1.5 inches aft. Fits fine, now:
Below: The Console has a rubber mat; I reused it, slightly modified, to add a finishing touch:
I must have test-fitted it 5 times; each time I found an issue that meant I had to take it out, back to the shop...:
Clip, clip here
Clip, clip there
We give the roughest claws
That certain air of savoir faire
In the merry old land of Oz...
...then back into the car for another test fit. Fortunately, the sun was shining, beautiful blue January sky, temps in the 30s ºF. The sun warmed the cabin of the car, no complaints.
Finishing touches:
I reconfigured Torque Pro's screens on the alert recommendation of my friend ChrisC; separated the "driving" screens and the "charging" screens. That way, the modules could be enlarged, making them easier to see at a glance.
However, there was still one mod left to do: the Motorola Moto G XT 1032 smartphone that runs BringGo (satnav app) needed a semi-permanent home. It had been residing in the driver's side console cup holder, plugged-in to USB for power; however, I never liked that location because it was non-secure.
I found a Forrader® C3 Qi Car Charger Cup Holder Wireless + Wired 2 in 1 Charger on Amazon that looked like it would be appropriate for the task (below):
Put them together for a test fit into the Console's rear cup holder: (below)
And then in the car (below):
Both tablet and Moto G run apps that help to save battery charge. Listed below:
Software:
- Autosleeper Auto power ON-OFF: runs on both. Senses when power is removed, starts a user-defined countdown timer that initiates deep sleep mode. I have it set for 60 sec.
- Autostart and StaY!: runs only on the tablet. Keeps Torque Pro in the foreground and starts it at bootup.
- LeanDroid: runs on both. Turns off cell/data radio since they're unused and unnecessary.
- Screen Timeout: runs only on the tablet. Keeps the screen from going to sleep.
Both devices are rooted, unlocked and running the latest Android OS. To date, the car can sit for a couple of days without use and the tablet will still have a charge; the phone will likely be dead, but it recharges rapidly and is quickly booted and back online. Modern USB protocol allows up to 2.1 A current into the device, and all the equipment used in this protocol perform to that standard. Recharging the batteries during use is not an issue. Both devices are treated as if they are part of the car's equipment (i.e., they remain in the car all the time...though I will remove them for updates, occasionally).
Neither device requires an Internet connection to function. I have them set so that they will connect automatically to known WiFi networks, and I have on occasion sat in parking lots like Starbucks or McDonalds and used their WiFi. I am testing using my iPhone's Personal Hotspot when on the road.
I do not do this kind of work professionally. I am therefore quite slow at just about every step in the process. I started Sat 01/16 sometime around 8PM; finished 01/18 around 430PM. I worked steady but took frequent breaks, sustained by hot tea and homemade pizza. All fasteners and materials were sourced from my shop.
Neither device requires an Internet connection to function. I have them set so that they will connect automatically to known WiFi networks, and I have on occasion sat in parking lots like Starbucks or McDonalds and used their WiFi. I am testing using my iPhone's Personal Hotspot when on the road.
I do not do this kind of work professionally. I am therefore quite slow at just about every step in the process. I started Sat 01/16 sometime around 8PM; finished 01/18 around 430PM. I worked steady but took frequent breaks, sustained by hot tea and homemade pizza. All fasteners and materials were sourced from my shop.
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